PROFILES & OVERVIEW
Materials & Construction
A. Main Frame Materials (Three Types)
Q235 Low-Carbon Steel (Most Popular): Best cost-performance ratio – high strength and impact resistance, ideal for general workshops. Surface treatment: electrostatic powder coating or dip coating (anti-rust, corrosion-resistant), commonly in yellow/black warning colors.
304/316 Stainless Steel: For food processing, pharmaceutical, chemical, and high-humidity/corrosive environments – non-rusting, easy to clean, extremely long service life.
Aluminum Alloy Profiles: Lightweight and aesthetically pleasing, suitable for cleanrooms and precision electronics factories. Modular assembly, flexible installation, no corrosion risk.
B. Mesh & Panel Types
Welded Wire Mesh: Made from low-carbon steel wire. Common mesh openings: 50×50mm, 40×40mm, 25×100mm (approx. 2″×2″, 1.6″×1.6″, 1″×4″). Provides clear visibility for equipment monitoring.
Perforated Solid Panels: Fully enclosed guarding – prevents debris or small parts from being ejected.
Transparent Panels: Acrylic, polycarbonate (PC), or anti-arc flash sheets – light-transmitting but not see-through; ideal for arc flash protection and dust control.
C. Post & Frame Specifications
Posts: 60×60mm or 80×80mm square tubing (2.4″×2.4″ or 3.1″×3.1″), wall thickness 1.5–2.5mm (0.06–0.1″). Heavy-duty robotic cells use thicker posts for enhanced stability and impact resistance.
Structure: Modular bolt-together design – no on-site welding required. Quick to assemble, disassemble, and reconfigure for future production line changes.
Safety Compliance Specifications (Reference GB/T 42627-2023 & International Equivalents)
Height: General robot cells ≥1400–1800mm (55–71″). Heavy robotic arms / high-risk zones ≥2000–2500mm (79–98″).
Clearance: Bottom gap ≤30mm (1.2″) to prevent crawling underneath. Vertical bar spacing ≤110mm (4.3″).
Mesh Openings: ≤50×50mm (2″×2″) to prevent hand entry into danger zones.
Common Product Configurations
Wire Mesh (Standard Best-Seller): Made of carbon steel mesh with a square tube frame. Economical, practical, and suitable for about 80% of standard robot workcells.
Aluminum Profile (High-End Cleanroom Grade): Aluminum alloy frame with mesh or transparent panels. Quick to assemble/disassemble, aesthetically pleasing, and ideal for dust-free workshops.
Anti-Arc Flash (Dedicated for Welding Robots): Fitted with yellow anti-arc flash polycarbonate (PC) panels that block welding sparks and intense light.
Fully Enclosed Perforated Panel Type: Designed for heavy-duty equipment and large robotic arms – provides impact resistance and prevents debris ejection.
Key Advantages
Easy Installation: Modular bolt-together design enables fast on-site assembly – short lead times.
Flexible Reconfiguration: As production lines upgrade or equipment moves, panels can be easily added, removed, or rearranged.
Long-Lasting & Corrosion-Resistant: Powder coating or hot-dip galvanizing provides 10+ years indoor life; stainless steel offers 15+ years even outdoors.
Customizable Options: Safety doors, viewing windows, warning signs, anti-impact bases, diagonal braces, and more.
Application & Projects
Core Functions & Benefits
Physical Safety Guarding: Creates a physical barrier between personnel and high-speed robotic arms, AGVs, welding robots, etc., eliminating unauthorized entry and workplace injuries, while meeting safety inspection requirements.
Zone Demarcation: Clearly separates robotic operation zones, manual workstations, and material handling aisles, optimizing workshop traffic flow and preventing collisions between equipment, forklifts, and materials.
Smart Integration: Can be equipped with safety door locks, emergency stop buttons, audible/visual alarms, and integrated with robot control systems – opening a guard door automatically triggers robot stoppage for intelligent safety.
Enhanced Protection Options: For welding applications, anti-arc flash PC panels can be added to block intense light and sparks. For precision equipment areas, fine-mesh panels prevent small parts from being ejected.
